{"id":25371,"date":"2021-12-19T16:34:38","date_gmt":"2021-12-19T16:34:38","guid":{"rendered":"https:\/\/qssoconsultancy.in\/?page_id=25371"},"modified":"2022-01-13T18:59:09","modified_gmt":"2022-01-13T18:59:09","slug":"training-on-core-tools-like-spc-msa-apqp-fmea-and-ppap","status":"publish","type":"page","link":"https:\/\/qssoconsultancy.in\/index.php\/training-on-core-tools-like-spc-msa-apqp-fmea-and-ppap\/","title":{"rendered":"Training on core tools like SPC, MSA, APQP, FMEA and PPAP"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"25371\" class=\"elementor elementor-25371\" data-elementor-settings=\"[]\">\n\t\t\t\t\t\t\t<div class=\"elementor-section-wrap\">\n\t\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c08ecb9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c08ecb9\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-07868e8\" data-id=\"07868e8\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-439edd0 elementor-invisible elementor-widget elementor-widget-heading\" data-id=\"439edd0\" data-element_type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;fadeInUp&quot;}\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Training on core tools like SPC, MSA, APQP, FMEA and PPAP<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-46eb040 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"46eb040\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-51fafaf\" data-id=\"51fafaf\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5fbb85a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"5fbb85a\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-359795c\" data-id=\"359795c\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5ba138f elementor-invisible elementor-widget elementor-widget-text-editor\" data-id=\"5ba138f\" data-element_type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;fadeInUp&quot;}\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Our competent trainers strive to stay on top of the latest versions of the Core Tools and interpret the requirements for practical deployment. Training sessions are offered in open enrolment format or on-site for employees. Each attendee receives a copy of the latest reference manual issued by AIAG. MMTC offers Core Tools training in APQP, FMEA and PPAP combination, SPC, MSA, Root Cause Analysis and Reporting Methods.<\/p><p><span style=\"text-decoration-line: underline;\"><b>Core Tools: APQP, FMEA and PPAP (2-Day Training)\u00a0<\/b><\/span><\/p><p><br \/>We offers this combination class to train companies in the planning, launch and validation of a new automotive product or process. The course blends\u00a0three powerful tools to guide participants through all steps of the launch process. With an emphasis on contextual learning, attendees will use actual production parts in all phases of training.<\/p><p><span style=\"text-decoration-line: underline;\"><b>Advanced Product Quality Planning (APQP)\u00a0<\/b><\/span><\/p><p>It is applied to any individual and assembly products, which required several different components that are assembled later. Participants use blueprint drawings for the parts as they learn project management skills in planning the sequence, selecting the gages, inspection points in the process, floor layout, and generating the control plan.\u00a0 Content includes:<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">TS 16949 requirements<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Product design and development<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Planning and defining the program\u00a0\u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Validation of product and process<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">APQP team dynamics\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Control plan methodology<\/li><\/ul><p><span style=\"text-decoration-line: underline;\"><b>Failure Mode Effects Analysis (FMEA)<\/b>\u00a0<\/span><\/p><p>During day two of the training, participants apply the latest version of FMEA to the plastic parts to determine \u201cwhat can go wrong\u201d with the parts and the process. Content includes:<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">What is FMEA; how does it fit into APQP<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Robust design concepts (DFMEA)<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Quality system requirements\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Design and process FMEA objectives<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Recommended FMEA process sequence<\/li><\/ul><p><span style=\"text-decoration-line: underline;\"><b>Production Part Approval Process (PPAP)<\/b><\/span><\/p><p>\u00a0As the PPAP process is introduced; it is applied to the parts produced. Actual measurements are taken and are used to complete the various test sheets of PPAP. Content includes:<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">When is PPAP required (applicability)<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Dimensional, material and test results<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Process requirements<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Floor layout (single process flow)<\/li><\/ul><p>Offered on-site or in an open enrolment format the remaining Core Tools are delivered in one day sessions.<\/p><p><span style=\"text-decoration-line: underline;\"><b>Statistical Process Control (SPC) (1-day class)\u00a0<\/b><\/span><\/p><p>Basic SPC is applied using the parts produced. Participants run a group of sequentially produced parts and then measure them to determine average, range and sigma. Control limits are calculated using these same parts and additional samples are measured and plotted to determine where the process is going and why. Interpretations of results are part of this course as well as capability study exercises.<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">Concepts of SPC detection vs. prevention\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Basic fundamentals<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Improving the process (attacking waste)\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Gathering data and preparing charts<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">The 7 statistical tools\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">X bar and R charts (setting control limits)<\/li><\/ul><p><span style=\"text-decoration-line: underline;\"><b>Measurement System Analysis (MSA) (1-day class)\u00a0<\/b><\/span><\/p><p>If measurements are used to guide decisions, then it follows logically that the more error there is in the measurements, the more error there will be in the decisions based on those measurements. The purpose of Measurement System Analysis is to qualify a measurement system for use by quantifying its accuracy, precision, and stability. Content includes:<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">Over-correction\/tampering<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Understanding your measurement system<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Basic concepts of gage analysis<\/li><\/ul><p><span style=\"text-decoration-line: underline;\"><b>Problem Solving, Root Cause Analysis and Reporting Methods (1-day class)<\/b><\/span><\/p><p><br \/>Root cause analysis and problem-solving tools are presented and demonstrated in this session. Both internal (yield issues) and external (warranty, field failure, customer complaint) problems are introduced in the manner they are typically encountered. Teams use these tools to identify, analyze and solve the issues and determine root cause. Understanding is gained through practical hands-on exercises using\u00a0the tools listed below. Problems are introduced to demonstrate the typical formats for reporting the findings, applying solutions and corrections such as Global 8-D. Tools covered include:<\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\">5-Whys\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Brainstorming<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Cause and effect\u00a0\u00a0 \u00a0<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Process mapping and analysis<\/li><li style=\"font-weight: 400;\" aria-level=\"1\">Scatter diagram<\/li><\/ul><p><span style=\"text-decoration-line: underline;\"><b>Risk Management Using FMEA (2-day class)\u00a0<\/b><\/span><\/p><p><br \/>This training will orient participants to the steps of Risk Management using\u00a0 the tool of Failure Mode Effects Analysis (FMEA) to define, manage, and reduce risks. Processes also used in this training include brainstorming, creating SIPOCs, and creating\u00a0 Process Flowcharts to help in the understanding, and analysis of the\u00a0 process. The training addresses each step of doing a FMEA, with exercises designed to ensure maximum understanding of both Design FMEA and Process FMEA. The first day of this program includes training on tools used when doing an FMEA, how to do an FMEA, and exercises to re-enforce understanding. Day two involves having each company select a process to do a PFMEA on with instructed guidance. The processes selected are taken through the process taught, beginning with SIPOC and flowchart, sharing each phase with the group. In this environment, each companys FMEA is partially finished by the end of the second day.<\/p><p>Our trainers focus to stay on top of the latest versions of the Core Tools and interpret the requirements for practical deployment.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-9ec325e\" data-id=\"9ec325e\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7fb817a elementor-invisible elementor-widget elementor-widget-wp-widget-forminator_widget\" data-id=\"7fb817a\" data-element_type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;fadeInUp&quot;}\" data-widget_type=\"wp-widget-forminator_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h5>CONTACT US<\/h5><div class=\"forminator-ui forminator-custom-form forminator-custom-form-25445 forminator-design--material  forminator_ajax\" data-forminator-render=\"0\" data-form=\"forminator-module-25445\"><br\/><\/div><form\n\t\t\t\tid=\"forminator-module-25445\"\n\t\t\t\tclass=\"forminator-ui forminator-custom-form forminator-custom-form-25445 forminator-design--material  forminator_ajax\"\n\t\t\t\tmethod=\"post\"\n\t\t\t\tdata-forminator-render=\"0\"\n\t\t\t\tdata-form-id=\"25445\"\n\t\t\t\t\n\t\t\t\tdata-design=\"material\"\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\tdata-grid=\"open\"\n\t\t\t\t\n\t\t\t\t\n\t\t\t\tstyle=\"display: none;\"\n\t\t\t><div class=\"forminator-response-message forminator-error\" aria-hidden=\"true\"><\/div><div class=\"forminator-row\"><div id=\"name-1\" class=\"forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-name-1\" class=\"forminator-label\">Name <span class=\"forminator-required\">*<\/span><\/label><input type=\"text\" name=\"name-1\" value=\"\" placeholder=\"Name\" id=\"forminator-field-name-1\" class=\"forminator-input forminator-name--field\" aria-required=\"true\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"email-1\" class=\"forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-email-1\" class=\"forminator-label\">Email Address <span class=\"forminator-required\">*<\/span><\/label><input type=\"email\" name=\"email-1\" value=\"\" placeholder=\"Email Address\" id=\"forminator-field-email-1\" class=\"forminator-input forminator-email--field\" data-required=\"true\" aria-required=\"true\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"phone-1\" class=\"forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-phone-1\" class=\"forminator-label\">Phone Number <span class=\"forminator-required\">*<\/span><\/label><input type=\"text\" name=\"phone-1\" value=\"\" placeholder=\"Phone Number\" id=\"forminator-field-phone-1\" class=\"forminator-input forminator-field--phone\" data-required=\"1\" aria-required=\"true\" autocomplete=\"off\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"name-2\" class=\"forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-name-2\" class=\"forminator-label\">Company Name <span class=\"forminator-required\">*<\/span><\/label><input type=\"text\" name=\"name-2\" value=\"\" placeholder=\"Company Name\" id=\"forminator-field-name-2\" class=\"forminator-input forminator-name--field\" aria-required=\"true\" \/><\/div><\/div><\/div><input type=\"hidden\" name=\"referer_url\" value=\"\" \/><div class=\"forminator-row forminator-row-last\"><div class=\"forminator-col\"><div class=\"forminator-field\"><button class=\"forminator-button forminator-button-submit\"><span>Submit<\/span><span aria-hidden=\"true\"><\/span><\/button><\/div><\/div><\/div><input type=\"hidden\" id=\"forminator_nonce\" name=\"forminator_nonce\" value=\"9300d09046\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/index.php\/wp-json\/wp\/v2\/pages\/25371\" \/><input type=\"hidden\" name=\"form_id\" value=\"25445\"><input type=\"hidden\" name=\"page_id\" value=\"25371\"><input type=\"hidden\" name=\"form_type\" value=\"default\"><input type=\"hidden\" name=\"current_url\" value=\"https:\/\/qssoconsultancy.in\/wp-json\/wp\/v2\/pages\/25371\/\"><input type=\"hidden\" name=\"render_id\" value=\"0\"><input type=\"hidden\" name=\"action\" value=\"forminator_submit_form_custom-forms\"><\/form>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Training on core tools like SPC, MSA, APQP, FMEA and PPAP Our competent trainers strive to stay on top of the latest versions of the Core Tools and interpret the requirements for practical deployment. Training sessions are offered in open enrolment format or on-site for employees. Each attendee receives a copy of the latest reference &hellip;<\/p>\n<p class=\"read-more\"> <a class=\"\" href=\"https:\/\/qssoconsultancy.in\/index.php\/training-on-core-tools-like-spc-msa-apqp-fmea-and-ppap\/\"> <span class=\"screen-reader-text\">Training on core tools like SPC, MSA, APQP, FMEA and PPAP<\/span> Read More &raquo;<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","footnotes":""},"class_list":["post-25371","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/pages\/25371","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/comments?post=25371"}],"version-history":[{"count":7,"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/pages\/25371\/revisions"}],"predecessor-version":[{"id":25662,"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/pages\/25371\/revisions\/25662"}],"wp:attachment":[{"href":"https:\/\/qssoconsultancy.in\/index.php\/wp-json\/wp\/v2\/media?parent=25371"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}